Validation of aseptic processes is essential to ensuring the successful end result for manufacturers – a safe, effective finished product. However, the process starts long before that. Active ingredients and sterile bulk material must achieve the appropriate level of sterility assurance. This course will provide an in-depth overview of the requirements for cGMP-compliant aseptic process validation. This includes a detailed summary and analysis of mandates and guidance from several entities, including the US Food and Drug Administration (FDA), the Pharmaceutical Inspection Co-operation Scheme (PICs), and the European Union (EU). This interactive session will highlight industry best practices, and discuss common errors and deficiencies.
Finally, this course will discuss prospective, concurrent, and retrospective validation, plus the role of revalidation.
LEARNING OBJECTIVES
At the completion of this course, attendees will be able to:
- Interpret the requirements of the FDA, EU, and PICs guides to aseptic processing
- Identify all the elements of a complete aseptic validation:
- Container Closure Integrity
- Container Closure sterilization
- Filter Validation
- Equipment cleaning/disinfecting
- Equipment maintenance and testing
- Sterility testing
- Personnel Training
- Environmental Monitoring
- Recognize the requirements associated with Media Fills; including:
- Define the importance of media fills/process simulations to sterility assurance
- The methods for simulating an aseptic process for the various types of products, i.e. liquid, semi-liquid, and solid dosage forms.
- State the validation requirements and acceptance criteria for aseptic media fills
- Identify “worst case” conditions and critical interventions
WHO WILL BENEFIT?
Operations employees participating in manufacturing, quality control testing, and validation as part of their job function will find this course highly beneficial. This includes employees in the following functions:
- Production
- QC Microbiology
- Engineering & Validation
- Facilities / Maintenance
- Quality Assurance
At the completion of this course, attendees will be able to:
- Interpret the requirements of the FDA, EU, and PICs guides to aseptic processing
- Identify all the elements of a complete aseptic validation:
- Container Closure Integrity
- Container Closure sterilization
- Filter Validation
- Equipment cleaning/disinfecting
- Equipment maintenance and testing
- Sterility testing
- Personnel Training
- Environmental Monitoring
- Recognize the requirements associated with Media Fills; including:
- Define the importance of media fills/process simulations to sterility assurance
- The methods for simulating an aseptic process for the various types of products, i.e. liquid, semi-liquid, and solid dosage forms.
- State the validation requirements and acceptance criteria for aseptic media fills
- Identify “worst case” conditions and critical interventions
Operations employees participating in manufacturing, quality control testing, and validation as part of their job function will find this course highly beneficial. This includes employees in the following functions:
- Production
- QC Microbiology
- Engineering & Validation
- Facilities / Maintenance
- Quality Assurance
Speaker Profile
Kelly Thomas
Ms. Thomas has over two decades of cGMP hands-on industry experience in both pharmaceutical and medical device manufacturing operations. Her experience covers all Quality Systems; as well as, all areas of validation; including, process/product validation, facilities validation, CSV and 21 CFR Part 11, test method validation, equipment/automated processes and cleaning validation.Utilizing strategic thinking, risk based approaches, and Lean principles, she has demonstrated success in steering and managing complex projects within the pharmaceutical and medical device industries.
Upcoming Webinars
Writing Techniques for Auditors and Risk Management Profess…
Transforming Anger And Conflict Into Collaborative Problem …
Unlock Employee Loyalty: Stay Interviews Will Keep Them Eng…
Stop Letting that Difficult Person Ruin Your Day - Effectiv…
Handbook Overhaul 2026: Compliance, OBBB Act & Beyond
Introduction to Microsoft Power BI Dashboards
Managing Difficult Employee Conversations
ChatGPT for HR - Build HR Policy Framework and Strategy
Independent Contractor vs. Employee - 2026 IRS Guidance on …
Stop Conflicts Before They Become Big Problems: Practical S…
Virtual and In-Person Onboarding Your New Hire: Policies, P…
Setting SMART Goals & Leveraging Storytelling for Reporting
Major Changes in W2 and 1099 for 2026 Compliance! Learn How…
Female to Female Hostility @Workplace: All you Need to Know
Rewiring Your Emotional Triggers: Leading with Clarity and …
I-9 Audits: Strengthening Your Immigration Compliance Strat…
Electronic Payment Fraud Prevention Best Practice
Onboarding Best Practices for Millennial and All Employees
From Spreadsheet Logic to Analytics Logic: Excel → Power BI…
Mastering the Prompt: How Every Professional Can Use AI to …
Batch Record Review and Product Release
Managing Toxic & Other Employees Who Have Attitude Issues
Emotional Intelligence: Mastering the Emotions of Great Lea…
FDA QMSR Explained: How the QMSR Replaces the QSR
ChatGPT for CPAs and Finance Professionals
2-Hour Virtual Seminar on How to Conduct an Internal Harass…
Project Management for Non-Project Managers - How to commun…
Leading a Project and Team in Stressful Times: Supporting y…
Excel - Pivot Tables - The Key To Modern Data Analysis and …
Better Business Writing-How to Write Right
HR Metrics and Analytics 2026- Update on Strategic Planning…
Excel + AI: The Smart User's Guide to Faster, Easier Work w…
4-Hour Virtual Seminar on Secrets of Psychology - Why Peopl…
Accounting For Non Accountants : Debit, Credits And Financi…
Thriving in a Hybrid Workplace: Keys to Leadership and Team…
Conquer Toxic People - Learn To Protect Yourself And Get Yo…
FDA Regulation of Artificial Intelligence/ Machine Learning
Beyond Orientation: Build a Strategic Onboarding Experience…